Automatic Assembly Mattress Machinery for Spring Units (EAM-120)

**Automatic Mattress Spring Assembly Machine (EAM-120)**
  • Model No.: EAM-120
  • Control: Automatic
  • Output: Up to 28,000 Springs/8h
  • Coil Outside Diameter: 67–90mm (Customizable)
  • Spring Height: 90–178mm (Customizable)
  • Max Spring Unit Width: 2000mm
  • Control System: PLC Control with Operator Panel
  • Trademark: ESUN
  • Origin: Zhejiang, Ningbo
  • Condition: New
  • Type: Compression Spring Machine
  • Spring Type: Bonnell
  • Steel Wire Diameter: 1.9–2.4mm (Customizable)
  • Helical Wire Diameter: 1.3–1.4mm
  • Max Number of Jaws: S: 21, M: 20, L: 20, X: 20
  • Max Weight of Wire on Feeder: 200kg
  • Transport Package: Wooden Case
Automatic Mattress Spring Assembly Machinery – EAM-120

Features
This advanced machine automatically counts and arranges spring rows. It can also pull out inner spring units after the row is completed. The entire process is controlled by a computer system for precision and efficiency.

Economy
The EAM-120 operates without compressed air, reducing maintenance costs and wear. It allows flexible production speeds based on wire quality, ensuring optimal performance.

High Flexibility
This machine can produce various types of springs with different diameters, wire thicknesses, and heights. The number of lines can be adjusted without moving unused components, enhancing operational efficiency.

Quality
The machine ensures precise helix closing rings at both ends of the springs. An electronic-controlled system guarantees accurate closure, maintaining high product standards.

Control Panel

Control units are located on two panels, one of which can be rotated for easier setup and operation.

Helix Control

An innovative helix control device reduces adjustment time in case of collisions. It stops immediately without deforming the helix, even if the wire becomes tangled or stuck.

Technical Data at a Glance

No. of jaws 21 20 19 18 17 16 15 14 13 12 11 10 9 8
X.Spring dia:85-90 / 1979 1880 1781 1682 1583 1484 1385 1286 1187 1088 989 890 791
L.Spring dia:76-85 / 1850 1760 1670 1580 1490 1400 1310 1220 1130 1040 950 860 770
M.Spring dia:70-76 / 1831 1738 1645 1552 1459 1366 1273 1180 1087 994 901 808 715
S.Spring dia:65-70 1855 1765 1675 1585 1495 1405 1315 1225 1135 1045 955 865 775 685

15 lines x 24 rows with 90 mm external diameter springs using 85–90 mm jaws
15 lines x 26 rows with 83.5 mm external diameter springs using 76–85 mm jaws
16 lines x 32 rows with 69 mm external diameter springs using 65–70 mm jaws

Technical Data at a Glance

Output
Up to 28,000 springs/8h
Coil type
Bonnell
Coil outside diameter
67–90mm (customizable)
Steel wire diameter
1.9–2.4mm (customizable)
Spring height
90–178mm (others need customization)
Helical wire diameter
1.3–1.4mm
Max spring unit width
2000mm
Max number of jaws
S: 21, M: 20, L: 20, X: 20
Control system
PLC control with operator panel
Power requirements
380V, 3 phases, 50Hz
Total power
3.3kW
Max weight of wire on feeder
200kg
Machine weight
935kg
Machine size
3200×1000×2100mm
Automatic Mattress Spring Assembly Machine (EAM-120) Automatic Mattress Spring Assembly Machine (EAM-120)

Why Choose Us?

1. One-stop Service: We offer full solutions from pre-sale consultation to after-sales support.

2. Product Sourcing: Partnering with 100 suppliers, our 5 factories can produce 108 types of machines and 28 accessories.

3. Strong Quality Control: From raw materials to final inspection, we ensure strict quality checks at every stage.

4. Global Business: With 20 years of experience, our products are sold in over 100 countries and highly praised by clients.

5. Patent Owner: We have invested in R&D and hold 16 patents, delivering high-performance solutions for our customers.

We are always looking for new partners to expand our global network. If you're interested in collaborating in the mattress machinery industry, we’d love to hear from you!

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