Automatic Assembly Mattress Machinery for Spring Units (EAM-120)

Automatic Mattress Spring Assembly Machine - EAM-120

Key Features
The machine automatically counts spring rows and pulls out inner units after row formation. It supports computer-controlled row assembly for precise production.

Economy
Operates without compressed air, reducing maintenance and spare parts wear. Production speed can be adjusted according to wire quality, ensuring cost-effective operation.

High Flexibility
The EAM-120 can produce various types of spring units with different diameters, wire thickness, and heights. The number of lines can be easily adjusted without moving unused components, making it highly adaptable.

Quality
The helix closing rings are tightly positioned near the springs. An advanced electronic system ensures accurate and consistent closure, maintaining high product quality.

CONTROL PANEL

Control units are located on two panels, one of which is adjustable to simplify machine setup and operation.

HELIX CONTROL

An innovative helix control system reduces adjustment time in case of collisions. The system's sensitivity allows immediate stopping without deforming the helix. Even if the wire becomes tangled or wrapped, the machine stops instantly to prevent damage.

 

Technical Data at a Glance

No. of jaws 21 20 19 18 17 16 15 14 13 12 11 10 9 8
X.Spring dia:85-90 / 1979 1880 1781 1682 1583 1484 1385 1286 1187 1088 989 890 791
L.Spring dia:76-85 / 1850 1760 1670 1580 1490 1400 1310 1220 1130 1040 950 860 770
M.Spring dia:70-76 / 1831 1738 1645 1552 1459 1366 1273 1180 1087 994 901 808 715
S.Spring dia:65-70 1855 1765 1675 1585 1495 1405 1315 1225 1135 1045 955 865 775 685

15 lines x 24 rows with a 90 mm external diameter spring using 85-90 mm jaws
15 lines x 26 rows with an 83.5 mm external diameter spring using 76-85 mm jaws
16 lines x 32 rows with a 69 mm external diameter spring using 65-70 mm jaws

 

Technical Data at a Glance

Output
Up to 28000 springs/8h
Coil type
Bonnell
Coil outside diameter
67-90mm (can be customized)
Steel wire diameter
1.9-2.4mm (can be customized)
Spring height
90-178mm (others need to be customized)
Helical wire diameter
1.3-1.4mm
Max spring unit width
2000mm
Max number of jaws
S: 21 M: 20 L: 20 X: 20
Control system
PLC control and operator’s panel
Power requirements
380V 3 phases 50Hz
Total power
3.3kW
Max weight of wire on feeder
200kg
Machine weight
935kg
Machine size
3200*1000*2100mm
Automatic Assembly Mattress Machinery for Spring Units (EAM-120) Automatic Assembly Mattress Machinery for Spring Units (EAM-120)

Why Choose Us?                                                                          

1: One-stop service: In addition to products, ESUN offers complete solutions from pre-sale consulting to after-sale service, ensuring customer satisfaction every step of the way.

2: Product sourcing: We work with over 100 suppliers and have 5 manufacturing plants that produce 108 types of machines and 28 types of accessories, ensuring a wide range of options for our customers.

3: Strong quality control system: Our process includes raw material control, process control, component quality control, finished product inspection, mass production spot checks, and third-party inspections to ensure top-quality products.

4: Global business:  With 20 years of experience, our products are sold in over 100 countries and regions, and we are well-regarded by international clients.

5: Patent owner: To provide high-performance solutions, we continuously invest in R&D and have obtained 16 patents, demonstrating our commitment to innovation.

Looking for Partners

We are always looking for new partners and eager to expand our business globally. We particularly welcome potential partners with experience and networks in the mattress machinery and accessory industry.

Gas Cylinder Trolleys

Gas Cylinder Trolleys,Oxygen Cylinder Trolleys,Oxygen Cylinder Carts,Gas Cylinder Cart

CBM TECHNOLOGIES (NINGBO) CO.,LTD , https://www.sinogascylinders.com